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Synthesizer Prototype

Designed in SolidWorks, this wooden laser cut and painted synthesizer uses 25 mechanical keys (matrix handwired), 5 effects knobs, 2 octave buttons, 1 pitch-bending joystick, sound selection screen and knobs, and speakers. All mechanical components are wired to a Raspberry Pi Pico to use as a Midi Controller, and then plugged into a Raspberry Pi 3 which runs the software. It can be operated by plugging it into the wall or on the go with a USB battery pack.

This version still needs some additions including speaker grills, the holes for the octave buttons, the push button selection rotary, and some refinements of the wiring.

I have always wanted to design a synthesizer, but the task seemed daunting at first. This first prototype is a proof of concept and an opportunity to refine the sound, controls, and test usability before moving on to a version 2. The version 2 will be smaller, hopefully by using a custom made PCB.

Early Solidworks Screenshot

Laser Cut and Assembled

Mech Key Switches Added

Laser Cutting process

Testing Fit and Assembly

Matrix Wiring switches with diodes

Tube and Key gluin

3D printing speaker grills

Post Painting Photo

Post painting photo

Partial assembly for testing and iterating